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Another major difference in our process is how we seal the back. Unlike standard flat acrylic pieces glued to the edge which often leak, we utilize a CNC machine to carve a "step" or "groove" into the thick acrylic back panel. This allows it to slot perfectly inside the metal shell of the backlit letter, creating a mechanical lock similar to a puzzle piece.
To ensure long-term durability and maintenance, we use small side screws to secure the back. This provides a tighter seal against rain while remaining accessible for service even ten years down the road.
For installations on stone or glass facades, cable management is critical. We use a specialized, translucent silver-plated wire for the power feed. Thin yet tough, it reflects surrounding colors, making the wiring almost invisible to the naked eye. This eliminates the "spaghetti wire" look and maintains the clean, floating illusion of the backlit letters.
Consistency is paramount in professional signage. We source LEDs in strict "MacAdam Step 3" batches to prevent color variance between letters. This ensures that every single chip matches perfectly, avoiding the unsightly mix of slightly different tints. Whether you order today or need a replacement five years later, the color temperature will remain an exact match, as these are built to be permanent architectural assets.
